Really strange how some have major noise issues, some don't. My straight single row has very little noise, just a slight whistle at anything over 40mph, but it doesn't increase in volume as speed goes up. And I have no trim, fins, silicone, etc. Perhaps a curved bar is more likely to make noise because of the consistency of the gap between the bar and the windshield? With a straight bar, that gap is "broken up" so to speak, and different at the ends vs in the middle?
Hmmmm...the problem is that there is likely no "one size fits all" solution, because every installation is slightly different. Straight vs curved, single row vs double row, how high above the roofline, how far in front of the windshield...even two similar lightbars (same number of rows, etc.) will have slightly different face and cooling fin shape/configurations.
Alphah3's deflector looks nice, I wonder how effective it would be on a straight bar (a straight deflector, obviously), since it would no longer "match" the windshield profile?
H3TDave's vibration is odd...I can see a whistle or howl, but vibration suggests an issue with the mounts. How thick is the metal of your mounts?