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AC Not working, plastic clicking noise under steering wheel...

HOON H3

Member
Messages
12
Location
Texas
Hello guys, summer is here and my AC decided to fail out of nowhere... One morning before going to work a clicking noise started coming front the steering wheel but then it suddenly went away, the next day the same clicking noise started, my ac stopped blowing directly to me and only felt it on my feet... ac blows cold but it’s like stuck somehow to only blow to my feet, the clicking noise got a little bit louder... I checked under the steering wheel by the pedals and saw where the clicking noise is coming, is a little plastic with a motor that is stuck somehow and doesn’t let the air blow correctly...
Has anyone had this issue before??? Would like to know before I take it to the shop...

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alrock

El Diablo
Staff member
Messages
10,677
Location
Scottsdale
Don't take it to a shop. One (or more) of your blend doors is not working. It's the black box directly below your red circle. One electrical connector, 3 screws, 10 minute job. Here's the Dorman part on Amazon, or go to the dealer for an OEM one.
 

Jeepwalker

Well-Known Member
Messages
980
Location
WI
Fairly common on many vehicles, the plastic actuator gear can 'crack' at the point where it hooks to the blend door shaft. When that happens (*if* that's what happened on yours), the damper actuator gear rotates like it should but the cracked plastic 'opens' up and allows the motor to continue to turn. You hear a 'click' when it skips. Could also be gear teeth stripped too.

That's a problem b/c the computer wants to see the motors stop at the end of the damper actuator stroke (full open and full closed). Since the actuator keeps rotating it never stops ...and the computer doesn't know when the damper has reached full open or closed ...and it gets confused. It probably defaults to a no-cool situation, b/c the computer cant verify the cooling damper door is in the 'cool position'. At least that's a common scenario which often occurs. Many system will stoke dampers full open and full closed upon vehicle shut-off (or periodically) so they are ready to be re-positioned properly the next time ya drive the car. Sometimes you'll hear the dampers and motors moving back/fourth in an effort to find full open and full closed. I have a broken one on one of my Jeeps right now. I've replaced several Jeep actuators, they commonly break (as do the damper doors!!). HVAC systems in modern cars are more sophisticated than many owners realize.

The fix as alrock indicated is to remove the little electric actuator (motor) and carefully inspect it for a crack at the damper mount, or gear teeth, or maybe a faulty motor. Check the damper shaft that it freely swings open and closed and firmly bottoms out at both ends. I would even take a small pliers onto the shaft (use care) ...and make sure at the end travel it is 'firm' and doesn't continue to rotate , like a broken damper might do. Dampers are often made of plastic and can (and DO) sometimes break inside the heater/ac box where the damper door connects to the shaft (which is another story and usually comes with some tears and f bombs!)

Good luck!
 
Last edited:

alrock

El Diablo
Staff member
Messages
10,677
Location
Scottsdale
Also, after replacing this blend door, you want to calibrate the HVAC system.

•Turn ON the ignition with the engine OFF.
•Turn the Temperature dial all the way to the right.
•Turn the blower control dial all the way to the right.
•Turn the mode position dial all the way to the left.
•Simultaneously press and hold the A/C and Defrost buttons until the LEDs start to flash
•Once the LEDs stop flashing, calibration is complete.

Or . . . disconnect the negative battery terminal, reconnect, start the truck. That should also start the calibration cycle
 

HOON H3

Member
Messages
12
Location
Texas
Thanks for the info guys, I ordered the part today & should be here by Sunday... Luckily I only drive for like 20 minutes on the highway when the sun is out, need to fix it before Texas heat gets bad...
 

okcrewed

Member
Messages
15
Location
St George, Utah
Alrock, you knocked it out of the park! Thanks! We had the battery replaced, and later found that we had no heat and no AC. So I just did your HVAC system recalibration and PRESTO! Blowin' heat like crazy! We often joke about someone being "the world's foremost authority" but you may just qualify as such for Hummers. Thanks again!
 
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