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How hard is it to do a front differential rebuild

  • Thread starter Deleted member 7876
  • Start date
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Deleted member 7876

Guest
Just like the title says. I had to get a new used front diff put in yesterday and so now I have the old one sitting around. I was just wondering how difficult it is to rebuild. I'm mechanically inclined but I've never done it before. Just curious.

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Happy Hummer

Well-Known Member
Messages
1,465
Location
Wisconsin
It's not as hard as you may think but it's not so easy either.
Lol! Like a government agency answer, huh?

I did the rear on my Jeep Cherokee xj and it took me quite a while.
 

4speedfunk

Well-Known Member
Messages
4,250
Location
Tardville
Dial calipers
Standard foot-pound torque wrench
Inch-pound torque wrench with a dial
Shop press
Hammer
Red loc-tite
Basic hand tools
YouTube
Patience

Set pinion depth
Set pinion preload
Set backlash
Check mesh pattern
Disassemble-adjust
Repeat
Repeat
Repeat
Repeat
Repeat
Install new crush sleeve
Final torque & check pattern
Fill with fluid
 
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Deleted member 7876

Guest
Seems a bit involved, thanks.

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jakesz28

Well-Known Member
Messages
1,056
Location
Cabool MO
If you have to ask it might be a bit much to handle. My cast iron, electric locker build survived Moab and is quite going down the road. So it was a successful build.
 
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