Thank you all for the imput 40"s are mainly my goal...but for the reasons mentioned before I've been toying with the idea of 42", 2" bigger and 1 wider seems like a decent deal when they are only 5lbs heavier and $40 more...but again nothing is been decided...i do plan to eventually go with D60 but damn things are too expensive...and most of them aren't passenger drop, another reason why I plan to run one later most likely after I do a motor swap I'll have a different tcase with driver side drop so I can run a driver side axles drop...im with 5.13 gears in the rear and will be regearing the front to match as soon as I get the time to. As well my plan for the fender flares is orientated on a construction of ruber or polyurethane so they can take a beating and I don't have to worry about bended flares or broken the h3 oem fenders seen to absorbs some hits pretty well...i can imagine a polyurethane fender flare do much better. The front is the easy part on designing a flare the rear one is the one is a bit trickier since you have the gas hole on the driver side and it is built in the fender, probably will have to fab something similar to what the wranglers have.