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Help..... Rock rail issue....

Pappibri

Well-Known Member
Messages
1,611
Location
Cohoctah, MI
Somehow my front upper bolt hole is stripped for my rock rail. I heard thumping going over obstacles or bumps and upon inspection found that the front upper bolt was loose, but even worse it is stripped... I dont know how the heck that happened. I have not tightened them recently. I even went and got two more bolts just to make sure it was not the bolt. I made sure I got the hardened ones... So my question is, there is not much room to move in there. ... It just sucks because it is the upper one, and there is not much room to maneuver. I am also thinking of doing the 1 inch daystar bodylift while I am at it.. Has anyone had this happen to them? What size up should I thread it out to now???????
 

rsc

Well-Known Member
Messages
1,087
Location
Tulsa
There a a bunch of ways to fix it. You could drill out the hole and tap it for a larger bolt. I'm sure the nut is a captive setup that could be opened up and just the nut changed. You could weld the sliders on permanently, you could weld up the hole and re-drill and tap it...
 

Pappibri

Well-Known Member
Messages
1,611
Location
Cohoctah, MI
Dont want to permanently weld them on.... It sucks that it is the top one, just so damn tight up in there... I might just do what you said and drill it and tap it. Just dont think I can get a drill up in there...
 

alrock

El Diablo
Staff member
Messages
10,677
Location
Scottsdale
Your rock rail is moving with one bad bolt? There's five or seven other bolts holding it in place, aren't there? I forgot to tighten one bolt on my original install and it remained that way for about four years. Curious how there's enough movement to make noise.
 

rsc

Well-Known Member
Messages
1,087
Location
Tulsa
Is it bent and banging against the frame or does it all move up and down when you say its loose?
 

Pappibri

Well-Known Member
Messages
1,611
Location
Cohoctah, MI
Your rock rail is moving with one bad bolt? There's five or seven other bolts holding it in place, aren't there? I forgot to tighten one bolt on my original install and it remained that way for about four years. Curious how there's enough movement to make noise.

I know. It was driving me crazy trying to find the noise. The foremost mounting plate is not quite flush so when I go over any significant bumps it pops against the frame which is loud inside.
 

cgalpha08

"Like Nothing Else"
Messages
3,720
Location
Indianapolis, IN
I retapped all of my holes when I first put my sliders on. I used a pair of pliers to rotate the tap a half turn at a time...long an painful but it got the job done

Sent from my SCH-I545 using Tapatalk
 

Pappibri

Well-Known Member
Messages
1,611
Location
Cohoctah, MI
I retapped all of my holes when I first put my sliders on. I used a pair of pliers to rotate the tap a half turn at a time...long an painful but it got the job done

Sent from my SCH-I545 using Tapatalk


I did the same. That was not fun and that was just cleaning existing threads. Now I will be threading new threads so I imagine it is really going to be a P.I.T.A
 

rsc

Well-Known Member
Messages
1,087
Location
Tulsa
Nah, not that much more effort. Go slow and use oil in the threads. Maybe back it up a turn now and again.
 

digglesworth

Well-Known Member
Messages
1,789
Location
illinois
I had to do the same thing when I snapped off a bolt for the drivers side sway bar mount. It wasn't too bad. The lack of clearance is gonna be the biggest pain. Just take your time. It'll work out.
 

rascole

Well-Known Member
Messages
2,852
Location
Bellflower, CA
Weird, the second bolt should still be holding it tight against the frame. Good luck drilling and tapping it, very tight location. I would just have the one tab welded on so in the future only one weld has to be ground off. Grinding welds is not as bad as you think.
 

Pappibri

Well-Known Member
Messages
1,611
Location
Cohoctah, MI
Weird, the second bolt should still be holding it tight against the frame. Good luck drilling and tapping it, very tight location. I would just have the one tab welded on so in the future only one weld has to be ground off. Grinding welds is not as bad as you think.


True .. I will try to tap first, then if its to much of a P.I.T.A I will just weld the top one
 
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